4.1 The manufacturing process consists of 6 stages:
- preparation of primary products (reagents);
- filling a tank with raw materials and semi-products;
- mixing components;
- preparing the composition of detergents;
- determination of the products' pH medium, consistency, viscosity, transparency and compliance with the applicable requirements;
- finished goods filling, pre-packing and packing;
4.2 Delivery and warehousing of primary products such as powder, liquids, coloring agents, solvents and preserving agents in 4-25-30-65-220 kg packs, sacks and iron barrels.
4.3 Pre-use inspection of raw materials (exterior, physical form, quantity). The quality is determined by control analysis according to the specifications.
4.4 Filling a tank with the optimal amount of reagents and semi-products calculated and weighed in accordance with the industrial standards for the production of detergents. When prepared in cold seasons of the year, the raw materials are heated before use.
4.5 The composition of detergents is prepared using the following procedure:
A 2500 liter tank is filled with the required amount of water. Then the selected components are added in parts and a mixer is started up. The components are mixed for 10-15 minutes.
After obtaining the uniform mass the rest of water is poured into a tank and the components are mixed for 30 minutes. Then citric acid, aromatizing and coloring agents are added.
4.6 Products' such values as pH medium (pH-6-7), consistency, viscosity and transparency are determined. The fragrance and color are adjusted in accordance with the applicable standards.
4.7 The finished products are filled by means of a pump. The mixture is pumped into 6-ton tanks. The detergents are filled into 250, 300, 400, 500, 750, 1000 grams up to 5 liter PVC bottles.
The bottles are provided with single-sided and double-sided self-sticking labels indicating the product name, composition, application method, precautions, manufacturer's address and shelf life.
The bottled detergents are packed into cardboard boxes with markings showing the product names. The packed products are stored in a warehouse.